Tema

Shell Tube Heat Exchangers

Shell & Tube Heat Exchanger

It’s a heat transfer device used in industries, with a cylindrical shell containing tubes. Fluids pass through these tubes and around them, exchanging heat efficiently. Shell and tube heat exchangers come in different types, including Rod Baffles, Inclined Baffles, Waste Heat Boilers, and Special Exchangers.

Shell & Tube Heat Exchanger
Gas - Gas Exchanger

Shell & Tube Reboiler

Metallurgy:

Duplex, Stainless Steel & Carbon Steel

Design Pressure:

22.76 bars

Design Temperature:

262 DegC (Shell side) and 230 DegC (tube side)

Highlights:

Heaviest Reboiler of weight 261MT

Country of Supply:

United States

Year of Supply:

2017

Metallurgy:

Duplex, Stainless Steel & Carbon Steel

Design Pressure:

22.76 bars

Design Temperature:

262 DegC (Shell side) and 230 DegC (tube side)

Highlights:

Heaviest Reboiler of weight 261MT

Country of Supply:

United States

Year of Supply:

2017

Ammonia Service Exchangers

Hot Gas Exchanger

Metallurgy:

SS & CS Materials

Design Pressure:

166 Kg/cm^2g

Design Temperature:

290 Deg C – 330 DegC

Highlights:

Critical Exchangers for Ammonia Service

Country of Supply:

India

Year of Supply:

2020

Metallurgy:

SS & CS Materials

Design Pressure:

166 Kg/cm^2g

Design Temperature:

290 Deg C – 330 DegC

Highlights:

Critical Exchangers for Ammonia Service

Country of Supply:

India

Year of Supply:

2020

1328/1068 mmWC (Shell Side) and 3498/3175 mmWC (Tube Side)

Hot & Cold Interpass Exchanger

Metallurgy:

Stainless Steel and Carbon Steel

Design Pressure:

1328/1068 mmWC (Shell Side) and 3498/3175 mmWC (Tube Side) 

Design Temperature:

320/442 DegC (Shell Side) and 547/457 DegC (Tube Side)

Highlights:

One of the largest diameters of 7200mm fabricated.

Country of Supply:

Jordon

Year of Supply:

2012

Metallurgy:

Stainless Steel and Carbon Steel

Design Pressure:

1328/1068 mmWC (Shell Side) and 3498/3175 mmWC (Tube Side) 

Design Temperature:

320/442 DegC (Shell Side) and 547/457 DegC (Tube Side)

Highlights:

One of the largest diameters of 7200mm fabricated.

Country of Supply:

Jordon

Year of Supply:

2012

Rod baffle type - Carbonate Feed/Effluent Exchanger

Rod baffle type - Carbonate Feed/Effluent Exchanger

Metallurgy:

Stainless Steel

Design Pressure:

38.75 Kg/cm^2g (Shell side) and 28.55 Kg/cm^2g (Tube side)

Design Temperature

149 DegC (Shell side) and 139 DegC (Tube side)

Highlights:

Heat Exchanger with 14m long rod baffle tube bundle.

Country of Supply:

Saudi Arabia

Year of Supply:

2007

Metallurgy:

Stainless Steel

Design Pressure:

38.75 Kg/cm^2g (Shell side) and 28.55 Kg/cm^2g (Tube side)

Design Temperature

149 DegC (Shell side) and 139 DegC (Tube side)

Highlights:

Heat Exchanger with 14m long rod baffle tube bundle.

Country of Supply:

Saudi Arabia

Year of Supply:

2007

Waste Heat Boiler

Waste Heat Boiler

Metallurgy:

CS, Low Alloy Steel, and Inconel 600

Design Pressure:

50.6 Kg/cm^2g (Shell side) and 0.6 Kg/cm^2g (Tube side)

Design Temperature:

240 DegC (Shell side) and 370/10 DegC (Tube side)

Highlights:

The tubesheet had weld overlay of Inconel 600 over Carbon Steel

Country of Supply:

Jordan

Year of Supply:

2013

Metallurgy:

CS, Low Alloy Steel, and Inconel 600

Design Pressure:

50.6 Kg/cm^2g (Shell side) and 0.6 Kg/cm^2g (Tube side)

Design Temperature:

240 DegC (Shell side) and 370/10 DegC (Tube side)

Highlights:

The tubesheet had weld overlay of Inconel 600 over Carbon Steel

Country of Supply:

Jordan

Year of Supply:

2013

Heater

Metallurgy:

CS and Titanium grades 1 & 12

Design Pressure:

4.077/ Full Vacuum Kg/cm^2g (Shell & Tube side)

Design Temperature:

285 DegC (Shell side) and 148 DegC (Tube side)

Highlights:

The tubesheet has double clad on CS, first with Grade 1 Titanium & then with Grade 12 Titanium. Whereas, the tubes were Grade 12 Titanium.

Country of Supply:

India

Year of Supply:

2021

Metallurgy:

CS and Titanium grades 1 & 12

Design Pressure:

4.077/ Full Vacuum Kg/cm^2g (Shell & Tube side)

Design Temperature:

285 DegC (Shell side) and 148 DegC (Tube side)

Highlights:

The tubesheet has double clad on CS, first with Grade 1 Titanium & then with Grade 12 Titanium. Whereas, the tubes were Grade 12 Titanium.

Country of Supply:

India

Year of Supply:

2021

Titanium grades 1 & 12 and Carbon Steel

Ethylene Product Vapourizers

Metallurgy:

CS & SS

Design Pressure:

48.5/ Full Vacuum Kg/cm^2g (Shell side) and 63 Kg/cm^2g (Tube side)

Design Temperature:

330/70 DegC (Shell side) and -104/163 DegC (Tube side)

Highlights:

Intricate Tube Bundle and Proprietary Equipment

Country of Supply:

Mexico

Year of Supply:

2013

Metallurgy:

CS & SS

Design Pressure:

48.5/ Full Vacuum Kg/cm^2g (Shell side) and 63 Kg/cm^2g (Tube side)

Design Temperature:

330/70 DegC (Shell side) and -104/163 DegC (Tube side)

Highlights:

Intricate Tube Bundle and Proprietary Equipment

Country of Supply:

Mexico

Year of Supply:

2013

Main Gas Compressor Discharge Cooler

Main Gas Compressor Discharge Cooler

Metallurgy:

Inconel, Stainless Steel, and Carbon Steel

Design Pressure:

18.5 Kg/cm^2g (Shell side) & 80 Kg/cm^2g (Tube side)

Design Temperature:

11/85 DegC (Shell side) and 11/195 DegC (Tube side)

Highlights:

Exotic material tubes made of Inconel

Country of Supply:

Brazil

Year of Supply:

2023

Metallurgy:

Inconel, Stainless Steel, and Carbon Steel

Design Pressure:

18.5 Kg/cm^2g (Shell side) & 80 Kg/cm^2g (Tube side)

Design Temperature:

11/85 DegC (Shell side) and 11/195 DegC (Tube side)

Highlights:

Exotic material tubes made of Inconel

Country of Supply:

Brazil

Year of Supply:

2023

Sulphur Condenser

Sulphur Condenser

Metallurgy:

Carbon Steel

Design Pressure:

6.5/ Full Vacuum Kg/cm^2g (Shell side) and 3.5 Kg/cm^2g (Tube side)

Design Temperature:

200/200 DegC (Shell side) and 343 DegC (Tube side)

Highlights:

Critical design, high-temperature condenser

Country of Supply:

India

Year of Supply:

2023

Metallurgy:

Carbon Steel

Design Pressure:

6.5/ Full Vacuum Kg/cm^2g (Shell side) and 3.5 Kg/cm^2g (Tube side)

Design Temperature:

200/200 DegC (Shell side) and 343 DegC (Tube side)

Highlights:

Critical design, high-temperature condenser

Country of Supply:

India

Year of Supply:

2023

Feedwater Preheater

Feedwater Preheater

Metallurgy:

Inconel, Low Alloy Steel, and Carbon Steel

Design Pressure:

39 Kg/cm^2g (Shell side) and 151 Kg/cm^2g (Tube side)

Design Temperature:

375 DegC (Shell side) and 345 DegC (Tube side)

Highlights:

Uniquely designed and essential triple stacked preheaters

Country of supply:

India

Year of Supply:

2020

Metallurgy:

Inconel, Low Alloy Steel, and Carbon Steel

Design Pressure:

39 Kg/cm^2g (Shell side) and 151 Kg/cm^2g (Tube side)

Design Temperature:

375 DegC (Shell side) and 345 DegC (Tube side)

Highlights:

Uniquely designed and essential triple stacked preheaters

Country of supply:

India

Year of Supply:

2020

Primary Heat Exchanger

Primary Heat Exchanger

Metallurgy:

Titanium and Stainless Steel

Design Pressure:

0.51 Kg/cm^2g (Shell side) and 6.11 Kg/cm^2g (Tube side)

Design Temperature:

275 DegC (Shell side) and 70 DegC (Tube side)

Highlights:

Titanium grade 2 heat exchanger

Country of supply:

India

Year of Supply:

2020

Metallurgy:

Titanium and Stainless Steel

Design Pressure:

0.51 Kg/cm^2g (Shell side) and 6.11 Kg/cm^2g (Tube side)

Design Temperature:

275 DegC (Shell side) and 70 DegC (Tube side)

Highlights:

Titanium grade 2 heat exchanger

Country of supply:

India

Year of Supply:

2020

Effluent Feed Hot Exchanger

Effluent Feed Hot Exchanger

Metallurgy:

Stainless Steel and Alloy Steel

Design Pressure:

107.3 Kg/cm^2g (Shell side) and 126.7 Kg/cm^2g (Tube side)

Design Temperature:

450 DegC (Shell side) and 420 DegC (Tube side)

Highlights:

Critical heat exchanger designed for high-pressure and high-temperature conditions

Country of Supply:

India

Year of supply:

2021

Metallurgy:

Stainless Steel and Alloy Steel

Design Pressure:

107.3 Kg/cm^2g (Shell side) and 126.7 Kg/cm^2g (Tube side)

Design Temperature:

450 DegC (Shell side) and 420 DegC (Tube side)

Highlights:

Critical heat exchanger designed for high-pressure and high-temperature conditions.

Country of Supply:

India

Year of supply:

2021

Steam Preheater

Steam Preheater

Metallurgy:

Low Alloy Steel

Design Pressure:

30 Kg/cm^2g (Shell side) and 45 Kg/cm^2g (Tube side)

Design Temperature:

465 DegC (Shell side) and 410 DegC (Tube side)

Highlights:

High-temperature heat exchanger for Hydrogen Plant

Country of Supply:

UK

Year of supply:

2020

Metallurgy:

Low Alloy Steel

Design Pressure:

30 Kg/cm^2g (Shell side) and 45 Kg/cm^2g (Tube side)

Design Temperature:

465 DegC (Shell side) and 410 DegC (Tube side)

Highlights:

High-temperature heat exchanger for Hydrogen Plant.

Country of Supply:

UK

Year of supply:

2020

2nd Cold Exchanger

2nd Cold Exchanger

Metallurgy:

Carbon Steel

Design Pressure:

166 Kg/cm^2g (shell and tube)

Design Temperature:

70 DegC (shell and tube)

Highlights:

Vertical type heat exchanger

Country of Supply:

UK

Year of supply:

2020

Metallurgy:

Carbon Steel

Design Pressure:

166 Kg/cm^2g (shell and tube)

Design Temperature:

70 DegC (shell and tube)

Highlights:

Vertical type heat exchanger.

Country of Supply:

UK

Year of supply:

2020